Difference between revisions of "iMX8M Industrial Environmental chamber testing"
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[[image:iMX8M Industrial Kit-Env chamber-Temperature profile.png|680px]] | [[image:iMX8M Industrial Kit-Env chamber-Temperature profile.png|680px]] | ||
− | === Running the kits at -40°C – PASS === | + | === Running the development kits at -40°C – PASS === |
Test description: CPU, Memory and peripheral stress tests were running at -40°C. All the tested kits were working without errors during the whole time, even if some components used for iMX8M Industrial Development Kit Max in Commercial temperature range were only rated for the temperature range between 0°C and +95°C.<br /><br /> | Test description: CPU, Memory and peripheral stress tests were running at -40°C. All the tested kits were working without errors during the whole time, even if some components used for iMX8M Industrial Development Kit Max in Commercial temperature range were only rated for the temperature range between 0°C and +95°C.<br /><br /> | ||
Revision as of 16:23, 4 April 2023
On this page environmental stress testing results of iMX8M Industrial Development Kit are displayed. Detailed instructions how to setup boards are also shown.
Hardware configuration
All of the modules used standard specification except of the temperature ranges for the key components as described below:
- 1x iMX8M Industrial Development Kit in Max configuration
- i.MX 8M Quad 1.3GHz CPU - extended industrial temperature range (-40°C to +105°C)
- 4GB LPDDR4 Memory - extended industrial temperature range (-40°C to +95°C)
- eMMC 32GB - industrial temperature range (-40°C to +85°C)
- SPB228-D-3 WiFi & Bluetooth Module - industrial temperature range (-40°C to +85°C)
- 1x iMX8M Industrial Development Kit in Pro configuration
- i.MX 8M QuadLite 1.3GHz CPU - extended industrial temperature range (-40°C to +105°C)
- 2GB LPDDR4 Memory - automotive temperature range (-40°C to +95°C)
- eMMC 16GB - industrial temperature range (-40°C to +85°C)
- SPB228-D-3 WiFi & Bluetooth Module - industrial temperature range (-40°C to +85°C)
- 1x iMX8M Industrial Development Kit in Basic configuration
- i.MX 8M Dual 1.3GHz CPU - extended industrial temperature range (-40°C to +105°C)
- 1GB LPDDR4 Memory - industrial temperature range (-40°C to +95°C)
- eMMC 8GB - industrial temperature range (-40°C to +85°C)
- 1x iMX8M Industrial Development Kit in Max configuration
- i.MX 8M Quad 1.5GHz CPU - extended commercial temperature range (0°C to +95°C)
- 4GB LPDDR4 Memory - industrial temperature range (-30°C to +85°C)
- eMMC 32GB - extended temperature range (-25°C to +85°C)
- CM-276NF WiFi & Bluetooth Module - industrial temperature range (-30°C to +85°C)
All of the tested modules used standard configuration of iMX8M Development Baseboard with extended temperature range (-20°C to +85°C). The majority of tested kits used the standard heatsink sized 25x25x25mm, which is included in every development kit package, thus showcasing that this standardised heatsink performs even in very harsh conditions. One of the kits was mounted with extra large heatsink and the second one was mounted with the standard heatsink including a fan to test its effect on the performance.
To test the performance of the video capturing capabilities of the development kits under extreme conditions, NXP MIPI-CSI and Digilent MIPI-CSI cameras were included in the tested setups.
The setup in the environmental chamber:
800px
Test description
Four iMX8M Industrial Development Kits (one in Max Industrial configuration, one in Pro Industrial configuration, one in Basic Industrial configuration and one in Max Commercial configuration) were running CPU and memory tests to stress out all the most significant peripherals in the whole Industrial temperature scale, ranging from -40°C to +85°C, to check the reliability and stability of the firmware and hardware design.
Configuration, software and testing threads in details:
1x iMX8M Industrial Development Kit [setup no. 4] in Max configuration and Industrial temperature range
CPU and memory stress testing
- 1 thread of extensive Memory stress test
- 1 thread of CPU stress test
- sending HDMI Output to external monitor
- all the messages were displayed on the serial console connected via Micro USB cable
- firmware running from eMMC
- Ethernet cable connected to network switch placed outside of the chamber
- 2x USB device connected and placed outside of the chamber
- WiFi and Bluetooth module active, connected to the antennas and running discovery mode
- large 48x48x16mm heatsink
1x iMX8M Industrial Development Kit [setup no. 2] in Pro configuration and Industrial temperature range
CPU and memory stress testing
- 1 thread of extensive Memory stress test
- 1 thread of CPU stress test
- sending HDMI Output to external monitor
- NXP MIPI-CSI camera connected and capturing video stream
- all the messages were displayed on the serial console connected via Micro USB cable
- firmware running from eMMC
- Ethernet cable connected to network switch placed outside of the chamber
- 2x USB device connected and placed outside of the chamber
- WiFi and Bluetooth module active, connected to the antennas and running discovery mode
- standard 25x25x25mm heatsink
1x iMX8M Industrial Development Kit [setup no. 1] in Basic configuration and Industrial temperature range
CPU and memory stress testing
- 1 thread of extensive Memory stress test
- 1 thread of CPU stress test
- sending HDMI Output to external monitor
- all the messages were displayed on the serial console connected via Micro USB cable
- firmware running from eMMC
- Ethernet cable connected to network switch placed outside of the chamber
- 2x USB device connected and placed outside of the chamber
- WiFi PCI Express card plugged in, connected to the antennas and running discovery mode
- standard 25x25x25mm heatsink
1x iMX8M Industrial Development Kit [setup no. 3] in Max configuration and Commercial temperature range
CPU and memory stress testing
- 1 thread of extensive Memory stress test
- 1 thread of CPU stress test
- sending HDMI Output to external monitor
- Digilent MIPI-CSI camera connected and capturing video stream
- all the messages were displayed on the serial console connected via Micro USB cable
- firmware running from eMMC
- Ethernet cable connected to network switch placed outside of the chamber
- 2x USB device connected and placed outside of the chamber
- WiFi and Bluetooth module active, connected to the antennas and running discovery mode
- standard 25x25x25mm heatsink including a fan
USB flash devices were placed outside the environmental chamber. All the scripts running during the test and the board setup instructions can be found in section How to prepare the test.
Testing Results
The picture below shows the temperature profile during the whole testing process:
680px
Running the development kits at -40°C – PASS
Test description: CPU, Memory and peripheral stress tests were running at -40°C. All the tested kits were working without errors during the whole time, even if some components used for iMX8M Industrial Development Kit Max in Commercial temperature range were only rated for the temperature range between 0°C and +95°C.
A closer image on the temperature chamber displaying the minimum temperature is shown below. These readouts are available on the display:
- the first number shows current temperature
- the second one set temperature
- the last two shows rerelative humidity. Humidity was not controlled during testing process.
Running the kits at +85°C – PASS
Test description: The ambient temperature was gradually increasing (from 60°C up to 100°C) while CPU, Memory and peripheral stress tests were running. The moment when CPU frequency had decreased was used as a test threshold (this occurred when CPU temperature reached +70°C up to +100°C). Components used for iMX8 Base Boards were only rated from 0°C to +85°C operating temperature range.
Switch ON/OFF test at -40°C – PASS
Test description: At temperature -40°C the boards were switched OFF, left OFF for at least 10 minutes (to cool down completely) and then switched ON to see if they boot up without problems. Once booted up into Linux, the test scrip was launched to test RAM memory and all peripherals. The boards were turned off again multiple times to see potential problems at lowest temperature level. All of the tested boards booted up successfully.
Cooling performance at high temperatures
Test description: As mentioned above, different heatsinks and enclosures were utilized in order to compare the cooling abilities. All these tests were performed with Max version which generate the most heat by itself. All setup reached temperature +85°C in the chamber while still successfully running. The board in the enclosure with the biggest height and cooling fins on the top size reached +100°C.
PC setup
The PC was used during test while controlling / monitoring all the boards through serial console sessions. The control computer was running Windows 10 operating system.
HDMI and Serial consoles
To control iMX8M Industrial Development Kit, one TeraTerm serial console was opened per board. The boards was connected to external HDMI switch to monitoring HDMI output.
The setup of the environmental chamber cables and out-of-chamber equipment:
800px
Preparing the test
Boot device and software
eMMC was selected as a booting device for all the boards. U-Boot settings were not adjusted as the default configuration was used. The only change compared to standard software package was running a test script. To prepare a fresh eMMC follow these instructions. Here is an example of creating a eMMC suitable for Max configuration:
git clone https://github.com/voipac/imx8m-production cd ...../ .....
Downloading stress test
Stressapptest package was selected to check CPU and memory integrity. Placing this file into the same directory where the testing script will be stored is important:
wget https://github.com/voipac/imx8m-production/blob/master/imx8mq-voipac-peripheral-test.sh
Start CPU and memory stress test
Navigate into the directory, where stressapptest feature and test are stored.
Stress command:
for d in $(seq 1 1 999) do uptime echo "Test $a Test $b Test $c $d times" echo "Start stress-ng --iomix 1 -t 10 -v" stress-ng --iomix 1 -t 10 -v echo "End" echo "Start stress-ng --cpu 2 --vm 4 -t 10" stress-ng --cpu 2 --vm 4 -t 10 echo "End" echo "Start stress-ng --shm 0 -t 10" stress-ng --shm 0 -t 10 echo "End" echo "Start stress-ng --seq 0 -t 2 --tz -v" stress-ng --seq 0 -t 2 --tz -v echo "End" echo "Start Thermal zone information" stress-ng --matrix 0 --tz -t 10 --log-brief -t 10 echo "End" done
Start peripheral test
Plug the development kit into mains and connect it to the controlling PC via console. Before the first time usage of the script, permissions need to be granted by the following command:
chmod +x imx8m-voipac-peripheral-test.sh
Testing scripts command consists of the following arguments:
- the first parameter - configuration of tested development kit (Max, Pro or Basic)
- the second parameter - USB drive 1 location
- the third parameter - USB drive 2 location
- the fourth parameter - SD card location
Several commands used during EMC testing are shown below:
- iMX8M Industrial Development Kit Max:
./imx8m-voipac-peripheral-test.sh -max sda1 sdb1 mmcblk1p1 | tee -i imx8m-emc-testing.log
- iMX8M Industrial Development Kit Pro:
./imx8m-voipac-peripheral-test.sh -pro sda1 sdb1 mmcblk1p1 | tee -i imx8m-emc-testing.log
- iMX8M Industrial Development Kit Basic:
./imx8m-voipac-peripheral-test.sh -basic sda1 sdb1 mmcblk1p1 | tee -i imx8m-emc-testing.log
The complete script can be found in the github or down below:
#!/bin/sh # iMX8MQ environmental chamber peripheral test mountDevice() { mkdir -p "/media/$2" mount /dev/$1 /media/$2 cat /proc/mounts | grep -F "/dev/$1 /media/$2" if [ "$?" -eq "0" ]; then echo "$2 mounted" else echo "$2 not mounted"; exit 2 fi } # prepare files cd ~/ mkdir -p env-chamber-testing/ cd env-chamber-testing/ touch env-chamber-testing.log touch cpu-temp.log basic=0 pro=0 max=0 case $1 in -basic) basic=1 ;; -pro) pro=1 ;; -max) max=1 ;; *) esac # mount devices mountDevice $2 usb0 mountDevice $3 usb1 mountDevice $4 mmc0 updateLogFiles() { # obtain board ID from IP address - be sure addresses are allocated based on MAC boardID=$(/sbin/ip -o -4 addr list eth0 | awk '{print $4}' | cut -d/ -f1 | cut -d'.' -f4 | cut -d'2' -f2); # be sure time server is running on DHCP server currentTime=`date +%Y-%m-%d.%H:%M` mv env-chamber-testing.log trx-board-$boardID-env-chamber.log.$currentTime mv cpu-temp.log trx-board-$boardID-env-cpu-temp.log.$currentTime } finish_test_now() { echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) Ctrl+C Detected: End of the test" precced=0; #kill -INT $vid_pid $str_pid $log_pid; sleep 3; test_status=`cat env-chamber-testing.log | grep -i "error" | grep -v -e "0 errors" -e "no corrected errors"` if [ -z "$test_status" ] then echo "*********TEST PASS*********" else echo "*********TEST FAIL*********" echo "List of detected errors:" cat env-chamber-testing.log | grep -i "error" | grep -v -e "0 errors" -e "no corrected errors" -e "List of detected errors:" fi updateLogFiles exit; } # kill all processes if Ctrl+C is detected trap finish_test_now 2 # play a video stream from HDMI input - testing also HDMI output gst-launch-1.0 -q imxv4l2src ! autovideosink & # stressapptest - one thread CPU, one thread memory, sata thread (if possible) if [ "${basic}" -eq "1" ]; then stress-ng --cpu 2 --vm 4 & str_pid=$! fi if [ "${pro}" -eq "1" ]; then stress-ng --cpu 4 --vm 4 & str_pid=$! fi if [ "${max}" -eq "1" ]; then stress-ng --cpu 4 --vm 4 & str_pid=$! fi echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) Starting stressapptest with PID: " $str_pid proceed=1 # create test files file1_path=`mktemp` file2_path=`mktemp` file1=`basename $file1_path` file2=`basename $file2_path` dd if=/dev/urandom of=$file1_path bs=1024 count=10000 dd if=/dev/urandom of=$file2_path bs=1024 count=10000 cp1_from="/media/mmc0/" cp1_to="/media/usb0/" cp2_from="/media/usb0/" cp2_to="/media/usb1/" #copy files in case they are missing cp $file1_path $cp1_from cp $file1_path $cp1_to cp $file2_path $cp2_from cp $file2_path $cp2_to while [ $proceed -eq 1 ] do ping -q -c1 127.0.0.1 >> env-chamber-testing.log if [ $? -ne 0 ] then echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) ERROR: Ping failed" else echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) Ping OK" fi cp1_done=`ps | grep $cp1_pid | grep cp` if [ -z "$cp1_done" ]; then # copy finished if cmp -s $cp1_from$file1 $cp1_to$file1; then echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) PASS: Copying file from $cp1_from to $cp1_to successful" else echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) ERROR: Difference between files on $cp1_from and $cp1_to detected" fi cp1_temp=$cp1_from # swap destinations cp1_from=$cp1_to cp1_to=$cp1_temp rm $cp1_to$file1 # remove destination file cp $cp1_from$file1 $cp1_to$file1 & cp1_pid=$! echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) Started copying file from $cp1_from to $cp1_to" fi cp2_done=`ps | grep $cp2_pid | grep cp` if [ -z "$cp2_done" ]; then # copy finished if cmp -s $cp2_from$file2 $cp2_to$file2; then echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) PASS: Copying file from $cp2_from to $cp2_to successful" else echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) ERROR: Difference between files on $cp2_from and $cp2_to detected" fi cp2_temp=$cp2_from # swap destinations cp2_from=$cp2_to cp2_to=$cp2_temp rm $cp2_to$file2 # remove destination file cp $cp2_from$file2 $cp2_to$file2 & cp2_pid=$! echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) Started copying file from $cp2_from to $cp2_to" fi done
Starting camera capture
Digilent camera
To initiate the camera to start the recording of video stream, following command can be used:
GST_DEBUG=GST_BUFFER:5 gst-launch-1.0 v4l2src device=/dev/video1 ! 'video/x-raw,framerate=30/1' ! autovideosink
NXP camera
To initiate the camera to start the recording of video stream, following command can be used:
GST_DEBUG=GST_BUFFER:5 gst-launch-1.0 v4l2src device=/dev/video0 ! 'video/x-raw,framerate=30/1' ! autovideosink