Difference between revisions of "iMX8M Industrial Environmental chamber testing"

Latest revision as of 14:50, 11 September 2024

On this page environmental stress testing results of iMX8M Industrial Development Kit are displayed. Detailed instructions how to setup kits are also shown.

Hardware configuration

All of the modules used standard specification except of the temperature ranges for the key components as described below:

1x iMX8M Industrial Development Kit in Max configuration
- i.MX 8M Quad 1.3GHz CPU - extended industrial temperature range (-40°C to +105°C)
- 4GB LPDDR4 Memory - extended industrial temperature range (-40°C to +95°C)
- eMMC 32GB - industrial temperature range (-40°C to +85°C)
- SPB228-D-3 WiFi & Bluetooth Module - industrial temperature range (-40°C to +85°C)

1x iMX8M Industrial Development Kit in Pro configuration
- i.MX 8M QuadLite 1.3GHz CPU - extended industrial temperature range (-40°C to +105°C)
- 2GB LPDDR4 Memory - automotive temperature range (-40°C to +95°C)
- eMMC 16GB - industrial temperature range (-40°C to +85°C)
- SPB228-D-3 WiFi & Bluetooth Module - industrial temperature range (-40°C to +85°C)

1x iMX8M Industrial Development Kit in Basic configuration
- i.MX 8M Dual 1.3GHz CPU - extended industrial temperature range (-40°C to +105°C)
- 1GB LPDDR4 Memory - industrial temperature range (-40°C to +95°C)
- eMMC 8GB - industrial temperature range (-40°C to +85°C)

1x iMX8M Industrial Development Kit in Max configuration
- i.MX 8M Quad 1.5GHz CPU - extended commercial temperature range (0°C to +95°C)
- 4GB LPDDR4 Memory - industrial temperature range (-30°C to +85°C)
- eMMC 32GB - extended temperature range (-25°C to +85°C)
- CM-276NF WiFi & Bluetooth Module - industrial temperature range (-30°C to +85°C)

All of the tested modules used standard configuration of iMX Development Baseboard with extended temperature range (-20°C to +70°C). The majority of tested kits used the standard heatsink sized 25x25x25mm, which is included in every development kit package, thus showcasing that this standardised heatsink performs even in very harsh conditions. One of the kits was mounted with a larger heatsink and one of the standard heatsinks was mounted with an active fan to test its impact on the performance.
To test the performance of the video capturing capabilities of the development kits under extreme conditions, NXP MIPI-CSI and Digilent MIPI-CSI cameras were included in the tested setups.

The setup in the environmental chamber:

Test description

Four iMX8M Industrial Development Kits (one in Max Industrial configuration, one in Pro Industrial configuration, one in Basic Industrial configuration and one in Max Commercial configuration) were running CPU and memory tests to stress out all the most significant peripherals in the whole Industrial temperature scale, ranging from -40°C to +85°C, to check the reliability and stability of the firmware and hardware design.

Configuration, software and testing threads in details:

1x iMX8M Industrial Development Kit [setup no. 4] in Max configuration and Industrial temperature range
CPU and memory stress testing

1 thread of extensive DDR4 Memory stress test
1 thread of CPU stress test
sending HDMI Output to external monitor
all the messages were displayed on the serial console connected via Micro USB cable
firmware running from eMMC Flash memory
Ethernet cable connected to network switch placed outside of the chamber
2x USB device connected and placed outside of the chamber
WiFi and Bluetooth module active, connected to the antennas and running discovery mode
large 48x48x16mm heatsink

1x iMX8M Industrial Development Kit [setup no. 2] in Pro configuration and Industrial temperature range
CPU and memory stress testing

1 thread of extensive DDR4 Memory stress test
1 thread of CPU stress test
sending HDMI Output to external monitor
NXP MIPI-CSI camera connected and capturing video stream
all the messages were displayed on the serial console connected via Micro USB cable
firmware running from eMMC Flash memory
Ethernet cable connected to network switch placed outside of the chamber
2x USB device connected and placed outside of the chamber
WiFi and Bluetooth module active, connected to the antennas and running discovery mode
standard 25x25x25mm heatsink

1x iMX8M Industrial Development Kit [setup no. 1] in Basic configuration and Industrial temperature range
CPU and memory stress testing

1 thread of extensive DDR4 Memory stress test
1 thread of CPU stress test
sending HDMI Output to external monitor
all the messages were displayed on the serial console connected via Micro USB cable
firmware running from eMMC Flash memory
Ethernet cable connected to network switch placed outside of the chamber
2x USB device connected and placed outside of the chamber
WiFi PCI Express card plugged in, connected to the antennas and running discovery mode
standard 25x25x25mm heatsink

1x iMX8M Industrial Development Kit [setup no. 3] in Max configuration and Commercial temperature range
CPU and memory stress testing

1 thread of extensive DDR4 Memory stress test
1 thread of CPU stress test
sending HDMI Output to external monitor
Digilent MIPI-CSI camera connected and capturing video stream
all the messages were displayed on the serial console connected via Micro USB cable
firmware running from eMMC Flash memory
Ethernet cable connected to network switch placed outside of the chamber
2x USB device connected and placed outside of the chamber
WiFi and Bluetooth module active, connected to the antennas and running discovery mode
standard 25x25x25mm heatsink including a fan

Power sources, USB flash devices, network switch, HDMI monitor and controlling PC were placed outside the environmental chamber. All the scripts running during the test and the board setup instructions can be found in section How to prepare the test.

Testing Results

The picture below shows the temperature profile during the whole testing process. Humidity was not controlled. The temperature gradient for the environment chamber was set to 1°C/min.

Running the development kits at -40°C – PASS

Test description: CPU, Memory and peripheral stress tests were running at -40°C. All the tested kits were working without errors during the whole time, even if some components used for iMX8M Industrial Development Kit Max in Commercial temperature range were only rated for the temperature range between 0°C and +95°C.

A closer image on the temperature chamber displaying the minimum temperature is shown below. These readouts are available on the display:

the first number shows current temperature
the second one set temperature
the last two shows relative humidity. Humidity was not controlled during testing process.

Running the development kits at +85°C – PASS

Test description: The pre-set temperature profile was followed until the development kits gradually reached +85°C. The kits remained around this temperature for the duration of two hours and at the end of this whole cycle all the kits were running.

Switch OFF/ON test at -40°C – PASS

Test description: At temperature -40°C the development kits were switched OFF, left OFF for at least 15 minutes (to cool down completely) and then switched ON to see if they boot up without problems. Once booted up into Linux, the test script was launched to test RAM memory and all peripherals. The kits were turned OFF and ON again multiple times to see potential issues at the lowest temperature level. All of the tested setups booted up successfully.

PC setup

The PC was used during the test to control / monitor all the kits through serial console sessions. The control computer was running Windows 10 operating system.

HDMI Outputs and Serial consoles

To control iMX8M Industrial Development Kits, one TeraTerm serial console was opened for each setup. The kits were connected to the external HDMI switch to monitor HDMI outputs.

The setup of the environmental chamber cables and out-of-chamber equipment:

Preparing the test

Boot device and software

The eMMC memory was selected as a booting device for all the kits. Device tree files were not adjusted as the default configuration was used. The only change compared to standard software package was running the test script. In order to flash a fresh firmware into the eMMC Memory follow these instructions.

Downloading stress test

Stress-ng package was selected to check CPU and memory integrity. Placing this file into the same directory where the testing script will be stored is important:

wget https://downloads.voipac.com/files/iMX8M_Industrial_Development_Kit/module/documents/Thermal_stress_resistance/imx8mq-voipac-peripheral-test.sh

Start CPU and memory stress test

Navigate into the directory, where stress test feature and the testing script are stored.

Stress sequence script:

for d in $(seq 1 1 99999)
do
	uptime
	echo "Test $a Test $b Test $c  $d times"
	echo "Start stress-ng --iomix 1 -t 10 -v"
	stress-ng --iomix 1 -t 10 -v
	echo "End"
	echo "Start stress-ng --cpu 2 --vm 4 -t 10"
	stress-ng --cpu 2 --vm 4 -t 10
	echo "End"
	echo "Start stress-ng --shm 0 -t 10"
	stress-ng --shm 0 -t 10
	echo "End"
	echo "Start stress-ng --seq 0 -t 2 --tz -v"
	stress-ng --seq 0 -t 2 --tz -v
	echo "End"
	echo "Start Thermal zone information"
	stress-ng --matrix 0 --tz -t 10 --log-brief -t 10
	echo "End"
done

Start peripheral test

Plug the development kit into mains and connect it to the controlling PC via console. Before the first time usage of the script, permissions need to be granted by the following command:

chmod +x imx8m-voipac-peripheral-test.sh

Testing scripts command consists of the following arguments:

the first parameter - configuration of tested development kit (Max, Pro or Basic)
the second parameter - USB drive 1 location
the third parameter - USB drive 2 location
the fourth parameter - SD card location

Several commands used during environmental chamber testing are shown below:

iMX8M Industrial Development Kit Max:

./imx8m-voipac-peripheral-test.sh -max sda1 sdb1 mmcblk1p1 | tee -i imx8m-env-testing.log

iMX8M Industrial Development Kit Pro:

./imx8m-voipac-peripheral-test.sh -pro sda1 sdb1 mmcblk1p1 | tee -i imx8m-env-testing.log

iMX8M Industrial Development Kit Basic:

./imx8m-voipac-peripheral-test.sh -basic sda1 sdb1 mmcblk1p1 | tee -i imx8m-env-testing.log

The complete script can be found in the downloads section or down below:

#!/bin/sh
 
# iMX8MQ environmental chamber peripheral test
  
mountDevice() {
  mkdir -p "/media/$2"
  mount /dev/$1 /media/$2
  cat /proc/mounts | grep -F "/dev/$1 /media/$2"
  if [ "$?" -eq "0" ]; then
    echo "$2 mounted"
  else
    echo "$2 not mounted"; exit 2
  fi
}
 
# prepare files
cd ~/
mkdir -p env-chamber-testing/
cd env-chamber-testing/
   
touch env-chamber-testing.log
touch cpu-temp.log
 
basic=0
pro=0
max=0
case $1 in
  -basic)  basic=1 ;;
  -pro)  pro=1 ;;
  -max)  max=1 ;;
  *)
esac
  
# mount devices
mountDevice $2 usb0
mountDevice $3 usb1
mountDevice $4 mmc0
 
updateLogFiles() {
  # obtain board ID from IP address - be sure addresses are allocated based on MAC
  boardID=$(/sbin/ip -o -4 addr list eth0 | awk '{print $4}' | cut -d/ -f1 | cut -d'.' -f4 | cut -d'2' -f2);
  # be sure time server is running on DHCP server
  currentTime=`date +%Y-%m-%d.%H:%M`
   
  mv env-chamber-testing.log trx-board-$boardID-env-chamber.log.$currentTime
  mv cpu-temp.log trx-board-$boardID-env-cpu-temp.log.$currentTime
}
 
finish_test_now() {
  echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) Ctrl+C Detected: End of the test"
  precced=0;
  #kill -INT $vid_pid $str_pid $log_pid;
  sleep 3;
  test_status=`cat env-chamber-testing.log | grep -i "error" | grep -v -e "0 errors" -e "no corrected errors"`
  if [ -z "$test_status" ]
  then
    echo "*********TEST PASS*********"
  else
    echo "*********TEST FAIL*********"
    echo "List of detected errors:"
    cat env-chamber-testing.log | grep -i "error" | grep -v -e "0 errors" -e "no corrected errors" -e "List of detected errors:"
  fi
  updateLogFiles
  exit;
}
  
# kill all processes if Ctrl+C is detected
trap finish_test_now 2
 
# play a video stream
gst-launch-1.0 -q imxv4l2src ! autovideosink &
 
# stressapptest - CPU threads and RAM memory threads
if [ "${basic}" -eq "1" ]; then
  stress-ng --cpu 2 --vm 4 &
  str_pid=$!
fi
if [ "${pro}" -eq "1" ]; then
  stress-ng --cpu 4 --vm 4 &
  str_pid=$!
fi
if [ "${max}" -eq "1" ]; then
  stress-ng --cpu 4 --vm 4 &
  str_pid=$!
fi
echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) Starting stressapptest with PID: " $str_pid
  
proceed=1
# create test files
file1_path=`mktemp`
file2_path=`mktemp`
file1=`basename $file1_path`
file2=`basename $file2_path`

dd if=/dev/urandom of=$file1_path bs=1024 count=10000
dd if=/dev/urandom of=$file2_path bs=1024 count=10000
 
cp1_from="/media/mmc0/"
cp1_to="/media/usb0/"
 
cp2_from="/media/usb0/"
cp2_to="/media/usb1/"
 
#copy files in case they are missing
cp $file1_path $cp1_from
cp $file1_path $cp1_to
cp $file2_path $cp2_from
cp $file2_path $cp2_to
  
while [ $proceed -eq 1 ]
do
 
  ping -q -c1 192.168.0.2 >> env-chamber-testing.log
  if [ $? -ne 0 ]
  then
    echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) ERROR: Ping failed"
  fi
  
  cp1_done=`ps | grep $cp1_pid | grep cp`
  if [ -z "$cp1_done" ]; then # copy finished
    if cmp -s $cp1_from$file1 $cp1_to$file1; then
      echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) PASS: Copying file from $cp1_from to $cp1_to successful"
    else
      echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) ERROR: Difference between files on $cp1_from and $cp1_to detected"
    fi
    cp1_temp=$cp1_from # swap destinations
    cp1_from=$cp1_to
    cp1_to=$cp1_temp
      
    rm $cp1_to$file1 # remove destination file
      
    cp $cp1_from$file1 $cp1_to$file1 &
    cp1_pid=$!
    echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) Started copying file from $cp1_from to $cp1_to"
  fi
    
  cp2_done=`ps | grep $cp2_pid | grep cp`
  if [ -z "$cp2_done" ]; then # copy finished
    if cmp -s $cp2_from$file2 $cp2_to$file2; then
      echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) PASS: Copying file from $cp2_from to $cp2_to successful"
    else
      echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) ERROR: Difference between files on $cp2_from and $cp2_to detected"
    fi
    cp2_temp=$cp2_from # swap destinations
    cp2_from=$cp2_to
    cp2_to=$cp2_temp
      
    rm $cp2_to$file2 # remove destination file
      
    cp $cp2_from$file2 $cp2_to$file2 &
    cp2_pid=$!
    echo "$(date +\%Y/\%m/\%d-\%T)($(date +\%Z)) Started copying file from $cp2_from to $cp2_to"
  fi
  
done

Starting camera capture

Digilent camera

To initiate the camera to start the capturing of video stream, following command can be used:

GST_DEBUG=GST_BUFFER:5 gst-launch-1.0 v4l2src device=/dev/video1 ! 'video/x-raw,framerate=30/1' ! autovideosink

NXP camera